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Exploring materials and manufacturing with Rhys Cooper

Exploring materials and manufacturing with Rhys Cooper

Exploring materials and manufacturing with Rhys Cooper

With JamFactory launching Jam – a new all-Australian line up of locally designed and manufactured products, furniture and lighting – we chat with Rhys Cooper, whose Cusp Collection features in the Jam range.

Habitus: What manufacturing and joinery techniques does the Cusp Collection use?

Rhys Cooper: The Cusp collection is made using contemporary joinery techniques such as solid mortise and tenon joinery along with bent plywood for the backrest and seat.

What was your approach and concept for designing the Cusp range?

I designed the Cusp range early in my career, the initial concept was simply to design a contemporary tub chair. The early stages of development involved a lot of model making and prototyping, with feedback provided by my peers. I then made the initial prototype and after some minor changes JamFactory agreed to produce the collection.

Photo by Andy Nowell

How do you consider materials in your design process?

Material selection comes pretty early on in the design process and helps inform the direction, I find that if I don’t decide on the material and production process I tend to jump between ideas too much. I work with a variety of materials, predominantly timber, but really enjoy working with ceramics, glass and textiles.

Why is Australian manufacturing important?

Without Australian manufacturing, we will continue to lose valuable trades and craftspeople, and before we know it the industry will be lost. People should support local manufacturing where they can.


Rhys Cooper



Aleesha Callahan is the editor of Habitus. Based in Melbourne, Australia, Aleesha seeks out the unique people, projects and products that define the Indo Pacific region. Aleesha was previously the editor of Indesignlive.com and has written and contributed to various publications and brands in her 10 years in the architecture and design industry, bringing intimate insight to her stories having first trained and practised as an interior designer. Her passion for mid-century design and architecture began while living and working in Berlin.